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Plate Roller

Plate Roller
W11S-12×2500 3 Roller Bending Machine

No.

Specification

Unit

Value

1

Model

 

W11S-12×2500

2

Max bend width

mm

2500

3

Max pre-bend thickness

mm

12

4

Max bend thickness

mm

10

5

The diameter of up-roller

mm

Φ300

6

The diameter of down-roller

mm

Φ165

7

The distance of two bottom rollers

mm

Φ270

8

The yielding limit of bend sheet

Mpa

σs≤245

9

Main motor power

KW

11

10

Hydraulic motor power

KW

5.5

W11S-12×2500 3 Roller Bending Machine

Description

The machine widely used in petroleum, chemical industry, cement, boiler, shipbuilding, aviation, water conservancy, power transmission towers and other machinery and equipment. Its working principle is rotating bending deformation.A cylinder can be rolled, including the pre-bending of both ends, feeding the plate forward through the rolls, one time only. The operator should find one only position for each side roll, to get part finished.Permanent lubrication technology(bearing life period without refueling).

three roller bending machine
3 roller bending machine

Totally European design,streamlined looking,frames of our machines are fabricated, welded steel (ST-52). Roll shafts, materials and bearings used in production are European quality. Also the torque limit of the machines is very high.

NC playback and CNC graphic control systems are available as optional accessory.The main structure of the equipment includes upper roller, lower roller and horizontal movement mechanism, supporting mechanism,main drive mechanism,downturn system, left and right machine frame, chassis and balance mechanism, hydraulic and electrical control systems.

3 roller bending machine
3 roller bending machine

It allows for excellent roundness, thanks to the Planetary movement of the side rolls (Accurl patent), moving them to the center of the machine (the tightest geometry available), compared to the inclined linear guides of other brands that, especially on large diameters, move farther away from the central roll and the plate clamping.clamping pressure is adjustable(no-existent skidding,productivity is 80% than three roller plate rolling machine).High precision pre-bending, freely setup the width of plate.

Upper roller presses the plate end for pre-bending.Upper roller likes drum with collaboration of carrier roller permit continual bending of any thickness of plate.Safe work, fixed two down roller, upper roller does horizontal and vertical movement, and the plate don’t move during upper roller moving.Unitary structure, convenient to move the whole machine as machine has a hardy under pan. No need to anchor bolt.

three roll plate bending machine
3 roller bending machine

Different use has different control way, like top numerical control and below numerical control.Through exclusive technology, AccurL can develop cones as easily as competitive machines can develop cylinders. And it eliminates scarring on the surface of shell or roll and also eliminates, in most cases, the need for grinding the lamination (bullnosing) on the minor diameter edge.It is controlled, in entry-level, by a user-friendly NC, to roll parts in automatic mode. More powerful DAVI CNCs (the most advanced in the industry, until those selected by NASA), are self-programmable, without the need of experienced operators.HMI (human machine interface), intelligent operation.Self-compensating, single operate, high efficiency, safe and convenient.Many models for choice, economic numerical control model, TC computerized numerical control.Main power:Siemens Electrical made in Germany, Main electronic elements: Schneider made in France;Axletree:Double-row self-aligning bearingfrom Germany, Main motor: Siemens Electrical made in Germany,Programmable logic controller PLC:OMRON products from Japan,Hydraulic system: Bosch – Rexroth made inGermanyGear pump: made in China TaiWan ;Work Roller:Material of work roller with 42CrMo Alloy steel.Digital display system:Touch Screen for Delta,Transducer:OMRON,Made in Japan,Automatic lubrication system:Sino-Japanese joint,which has block alarm

Features

1. This machine is particularly suitable for medium plate and stainless plate for the production of cylinders and varying radiuses parts

2. Steel welded heavy frame construction, strong and solidity

3. Top roll is driven by oil cylinder, move up and down, and horizontal

4. Two bottom Rolls are fixed and powered by motor, reducer, gear

5. High tensile hardened rolls, heat treated

6. Hydraulic drop-end for ease of finished cylinder removal

7. Easy operation with working table

8. Emergency push button on control panel

9. Pre-bending function

10. PLC control and rolls position digital read-outs

11. Hydraulic and electric elements Yuken and Schneider

12. Hydraulic balancing device

13. User’s manual in English

Advantage

(1) Economical and easy operation

(2) Can be made cone

(3) Less operator

(4) Reliable and effective