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What Are The Common Shapes Produced Using Cold Roll Forming?

Cold roll forming is a manufacturing process that involves the shaping of metal components using a series of rollers. This process can be applied to a wide range of materials, including steel, aluminum, copper, and brass, and is highly efficient and versatile. Cold roll forming is used to create various shapes and profiles, and the final product’s quality depends on the shape accuracy.

Top 5 Common Shapes Produced using cold roll forming

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Cold roll forming machines can produce a vast range of shapes and profiles, including:

“C” Channels

C channels (also known as U-channels) are common shapes produced using cold roll forming. They are generally used in construction or industrial applications and can be used as support structures, framing, and edge guards. C channels have a flat base and two legs that are perpendicular to the base, forming a “C” shape. The size and shape of C channels can vary, depending on the project requirements.

Z-Shaped Profiles

Z-shaped profiles are another common shape produced using cold roll forming. They resemble the letter “Z” and are often used in building and construction applications as framing or support elements. These profiles come in various sizes and can be customized as required.

Hat Channels

Hat channels, also known as furring channels, are another shape produced using cold roll forming. They are typically used as an added layer of support and reinforcement in wall systems and can be used for soundproofing and fireproofing. Hat channels have a “U” shape that is open on one end, and they can be cut to specific lengths to fit the intended application.

Box Beams

Box beams are commonly produced using cold roll forming for use in structural support systems. They are typically rectangular or square in shape and have hollow interiors that provide strength while reducing weight. Box beams can be produced in a variety of sizes and thicknesses to meet specific project requirements.

T-Shaped Profiles

T-shaped profiles are widely used in manufacturing and construction projects and are commonly produced using cold roll forming. They have a cross-section that resembles the letter “T” and are suitable for creating joints or connecting two components. T-shaped profiles can be customized to meet specific project requirements, and they are available in various sizes and lengths.


Cold roll forming is a highly versatile and efficient process used in the manufacturing of metal components. It can produce a vast range of shapes and profiles, including C channels, Z-shaped profiles, hat channels, box beams, and T-shaped profiles. Each shape has its unique properties and strengths, making it suitable for specific applications. With the information presented in this article, you can better understand the common shapes produced using cold roll forming and make an informed decision when selecting shapes for your next project.